Reviews

Best Orbital Sander Reviews With Buying Guide

A sander is a tool that is used for smoothing a surface with sandpaper or any other corrosive material. It is usually used for wood cutting, cabinet making, furniture making and trim work. With time the advancements in technology have also introduced new electrical sanders which have effectively replaced the primitive manual sanders. They are much easier and faster to use.

The orbital sander is popular among woodworkers, cabinet makers, and professional carpenters. It is used for removing the finish from a piece of furniture or for smoothing out a new project without leaving any swirl marks that other sanders may leave. Orbital sanders are really very easy to use.

Every woodworker should have one in his tool collection. Having a best orbital sander in your workshop will make the work of finishing easier. They are very easy to use so even if you are a newbie to the work of sanding you can learn to use it quickly.

If you have a professional business or if you are a contractor, you know that in this line of work speed is important and a good quality orbital sander can definitely provide the required speed.

There are different types of sanders in the market and as with any other tool, certain types work better for certain tasks than others. Before you purchase a sander, make sure that you know what you will want to use it for. Asking yourself questions such as those listed below will help guide you in your search-

What types of surfaces and materials do you work with?

Do you need a cordless one or a corded one?

What features and options are important to you?

Are you using the sander for hobbies or for professional purposes?

Are you a new user?

Once you find out the exact answers to these questions, you may narrow down the choice list and select the one that will be perfect for you.

Types of Best Orbital Sanders


Mainly there are two types of orbital sanders. One is sheet sander and the other is random orbit sander. Each one has its strengths that make it better for specific jobs versus the other type.

Orbital Sheet Sander:

Sheet sanders have been around for over 50 years now and are still used regularly to finish construction projects today. Orbital sheet sander is really very easy to use. It comes with many features including dust elimination, electronic speed controls, various grip styles, lower motor noises and lower vibration too.

Random Orbital Sander:

As the name proposes, random orbital sanders work by sanding the workpieces in a random mode. This provides a much smoother finish than regular belt sanders. Random orbital sanders have an offset drive bearing which makes the sanding pad work on a wood surface in both an oval and annular motion.

One of the benefits of a random sander is that the user is not restricted to only sanding with the grain the way they need to. They can literally sand their pieces in all directions and still finish with a beautiful result.

Types of Random Orbital Sanders


There are a few different types of orbital sanders that users may choose from which include:

Palm Grip:

This type of orbital sander is great for giving a finish in window frames and other such surfaces. These sanders offer the user more control over where they sand and they are easy to hold. Even for a very narrow project, the palm grip orbital sander makes your project look like a simple work.

Right Angle:

This style of orbital sander gives the user more power. There are gears in this unit which connect the sanding pad to the motor. In a right angle sander, the overall speed is lower but it can be pushed harder against the surface of the wood without damaging it.

Large In-line Sander:

This one is perfect for bigger projects. The inline sanders have the most powerful motors available in a sander and the user will need two hands to operate it. In-line sanders also have variable speeds controls.

Best Orbital Sander Reviews 2018

Till now we have provided you with the information on different types of sanders. Here in this section of the article, we will talk about some of the best orbital sanders to pick from.


Black & Decker BDERO100 Random Orbital Sander


The Black & Decker BDERO100 is an affordable 5-inch random orbit sander that is excellent for finishing sanding tasks. The low price of this sander makes it the power tool for many beginners and experts on a budget. But how well does it perform and is it worth the money? Let’s find out with this hands-on review.
Black & Decker BDERO100 Random Orbital Sander

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Pros

Powerful motor: The Black & Decker has an agile motor that runs on 120 volts. The 2 amp motor does the job of powering the random orbit quite easily. Maybe it is not the most powerful motor but it is enough for common sanding works with a nice finishing.

Finishing quality: This orbital sander has a smooth finishing quality. And more interestingly, the finishing quality can be customized changing the sanding pads with different grit sizes. As with any random orbit sander, it gives a smooth and polished surface.

One of the main advantages of this Black & Decker best orbital sander is that it leaves a clean and polished surface without any skid marks due to its orbital rotations.

User friendliness: The amazing and comfortable grip, soft rubber material used in the grip for absorbing the vibrations, and the reduced weight of this sander makes it probably the best orbital sander.

Price to performance ratio: This sander has an excellent price to performance ratio. No other model can beat the performance of this product at this low price range.

Hook and loop system: To hold the sandpapers this sander uses a hook and loop system that makes it too easy to change the papers.

Cons

It doesn’t have any variable speed control and also the dust canister is a bit small.


DEWALT DWE6423K Variable Speed Random Orbital Sander


It is a powerful random orbit sander that offers many attractive features at an affordable price.
DEWALT DWE6423K Variable Speed Random Orbital Sander

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Pros

Powerful motor: One of the things that the Dewalt DWE6423K can boast of is its powerful 3 amp motor. This motor offers the exact amount of power for a best random orbital sander.

The time it needs to polish and finish a wooden surface is half of the time other models need. Moreover, the motor has an air vent underneath for better air circulation. That helps the motor to cool down while heavy duty sanding.

Speed: This random orbital sander can reach up to 12,000 orbits per minute. The higher the OPM, the better the finishing work. It also has a variable speed control that allows it to adapt to your need.

The highest speed of 12,000 will result in a perfectly smooth finished surface while 8,000 is marvelous for polishing coarser surfaces.

Finishing quality: Needless to say, with the 12,000 OPM this random orbital sander can give you the best finishing possible. The fast spinning sanding pad moves in an orbit to give you a professional, smooth, and polished surface.

User friendliness: It has an ergonomic design that is very comfortable to use even for long hours. It has incorporated a thin rubber layer between the motor and the hook and loop sanding pad.

This layer prevents excessive vibration, making it smoother and easier to use. It is also measured only 2.9 pounds which feel excellent in hand leaving us free from hand fatigues.

Cons

Some people had difficulty connecting the dust port to an external air vacuum.


Bosch ROS20VSC Random Orbital Sander with Carrying Bag


As a carpenter or a cabinet maker, you may prefer having a well-blended, fast removal and ultra-smooth finish. If that is the case then Bosch ROS20VSC Random Orbit Sander with Carrying Bag, 5-Inch, Blue can be a very good choice. This sander allows carpenters and cabinet makers to complete their tasks quickly. It also helps them to extract standards without swirl marks.

The tool also allows users to have the perfect speeds for the tasks they would like to complete. Additionally, an optimal onboard system is put into place to ensure the fine dust produced is filtered.

Bosch ROS20VSC Random Orbital Sander with Carrying Bag

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Pros

Perfect speed: Sometimes achieving finishes without swirl marks are hard to achieve. But you will not find it difficult with this random orbital sander. The speeds are adjustable from 7500 to 12000 OPM. Different speeds produce perfect finishes on different surfaces depending on the texture and toughness of the material.

Comfort in use: It is designed with a comfortable soft-grip top and body to allow its users to have multiple grip positions. This has helped to eliminate discomfort and fatigue of the users arising from single grip positions. The orbit sander also produces a low vibration for extended time periods during usage.

Lightweight and dust filter: Its 3.5 pounds of weight is light enough to work smoothly with it. It features a built-in micro filter system that traps particles which are being stored into the sander with the help of a microfilter dust canister to prevent dust spillback.

Minimization of dust spill ensures that the users don’t get exposed to too much dust while operating this tool. It features an easily detachable, twist-off dust canister that is durable enough with an indicator of the dust level.

Cons

Some dust usually gets blown past the filter system into the air.


Makita BO5041K 5-Inch Random Orbital Sander Kit


The professionals who use these sanders on a regular basis, want a product that removes stock quickly, is good for finishing, and will last for a long time. And the Makita BO5041K 5-Inch Random Orbit Sander Kit meets all their requirements.
Makita BO5041K 5-Inch Random Orbital Sander Kit

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Pros

Power: People something that has enough power to do the tough jobs and Makita have packed more than enough power into this strong 3 amp motor. There is no danger of it running hot, when you apply the downward pressure.

Second, handle: This helps to create much more control and simply helps to leave a much smoother finish.

Variable speed: You can control this Makita sander at the highest speed with one finger, and that is how smooth this thing runs. The speed ranges from 4,000 to 12,000 OPM, making it ideal for smooth finishing.

Continuous sanding: Only a few sanders available in the market have a trigger lock. Well, this one does and it is great when doing those bigger jobs.

High quality: This best random orbital sander from Makita is a high-quality orbit sander. The pad control system for controlled pad speed on start-up prevents it from gouging.

Cons

It has a smaller dust bag. The length of the cord is also a disadvantage.


Bosch 1250DEVS 6-1/2-Amp 6-Inch Random Orbital Sander


The 1250DEVS model from Bosch has some features that make it worthy of giving it a thought.
Bosch 1250DEVS 6-1/2-Amp 6-Inch Random Orbital Sander

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Pros

Power: This best orbital sander has a 6.5 amp motor! Its OPM might be relatively lower than its competitors – only ranging from 3,100 to 6,650 – but the dual mode compensates for this lack of speed.

Design and durability: This tool has a PowerGrip, contoured head, 7.7 inches diameter barrel, and an auxiliary handle for using mostly in Turbo Mode. The casing is made with hard plastic and the gear housing is crafted with a jagged aluminum. The 6 inches pad is perfect for bigger tasks. It comes with cheap replacement pads with different firmness for different tasks.

Cons

There is no locking mechanism for a vacuum port. And it needs some firm grip to handle and requires time to get used to in Turbo Mode.


SKIL 7492-02 2.8 Amp 5-Inch Random Orbital Sander


The Skil 7492-02 2.8 Amp Orbit Sander is one of the many which have been introduced and can be found in all of the top online stores. This top rated orbital sander is one that fulfils the needs of many users looking for a sanding tool that gives results. This is a mid-grade sander and comes in at a lower price.
SKIL 7492-02 2.8 Amp 5-Inch Random Orbital Sander

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Pros

Dust collection: It has an unparalleled performance when it comes to dust collection. Even the best orbital sanders available in the market can’t compete with this performance. The airborne dust particles can be hardly seen, even when sanding for long periods of time.

Intelligent design: The lightweight and ergonomic design make its users comfortable while using this sander. The sanding pads that are fixed with Velcro are very strong and are easier to change.

Cons

Low output of power and lesser durability are the two things that create some tension for the possible buyers.


DEWALT DWE6421 Random Orbital H&L Sander


The DEWALT DWE6421 5″ Random Orbit Sander is powered by electricity and saves labor significantly. With efficient operation and increased level of precision, this sander is a good choice for the users.
DEWALT DWE6421 Random Orbital H&L Sander

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Pros

Compatibility: This sander is perfect for both professionals and new users.

Design: The Dewalt DWE6421 has a rubber over mold in all of the critical areas and a separate counterweight design to increase easy movement and decrease vibration.

The switch is dust-sealed to protect against dust intake. This sophisticated machine offers improved dust collection. The dust bag has an unprecedented one-hand locking system and the dust port is designed to fit directly to DWV010 or DWV012 dust collectors.

Cons

It has a problem with its dust bag. It might blow off while using.

What Factor You Should Look On An Orbital Sander


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Final Verdict

Every random orbital sander has its own advantages and disadvantages. Be sure to know about your specifics before buying and make the purchase accordingly.

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